Project to create thousands of jobs, expand commercial uses of coal, and strengthen West Virginia’s energy leadership
MASON COUNTY, W.Va. – Governor Patrick Morrisey today announced that Frontieras North America has closed on 183 acres in Mason County, where the company will build a flagship $850 million advanced coal reformation facility that is expected to create more than 2,000 construction jobs and over 200 full-time positions once operational.
“We are excited to welcome Frontieras North America and its state-of-the-art project to Mason County. This investment demonstrates that West Virginia’s workforce and business climate can attract world-class companies and investments,” said Governor Morrisey. “Frontieras is completely aligned with our 50 by 50 energy plan and our red tape-cutting strategy. This terrific announcement for West Virginia will create so many high-paying jobs and economic growth.”
The Mason County facility will be the first commercial-scale deployment of Frontieras’ patented FASForm™ process, which converts coal into fuels, fertilizers, and industrial carbon products with zero waste. The site offers more than a mile of Ohio River frontage for barge transport, Class I rail access via CSX, and close proximity to Appalachian coal reserves and a skilled regional workforce.
“West Virginia gave us every reason to build here—natural resources, world-class logistics, and a government that understands the importance of industrial growth,” said Matthew McKean, CEO and Co-Founder of Frontieras North America.
Governor Morrisey emphasized the importance of expanding the commercial uses of coal beyond traditional electricity generation and steelmaking.
“This project strengthens our coal communities by creating new demand for Appalachian coal,” Governor Morrisey said. “By supporting innovation that builds on our natural resources, we are delivering real economic opportunity for miners, families, and communities across the Mountain State.”
Frontieras selected the Mason County site over competing locations in Texas and Wyoming due to West Virginia’s strong infrastructure, logistics advantages, and energy-friendly policies. The company plans to pursue additional expansion opportunities across the state and the Appalachian region.
The investment aligns with Governor Morrisey’s “50 by 50” energy vision to increase West Virginia’s power production and reinforce the state’s role as a national energy leader.